Pick a connector for internal PCB harnessing
Board-to-wire wiring inside an enclosure — power and signal from a PCB to other assemblies.
Use this when
- The connection is internal and protected by the enclosure.
- You want positive latches, polarization, and (in volume) secondary locks — not loose header pins.
Avoid this when
- The interface is external, sealed, or rugged — treat it as a sealed feedthrough or defense/rugged I/O unless the family is specifically sealed, latched, or potted.
Families to start with
- Molex Micro-Fit (and Mini-Fit / Nano-Fit) for internal power.
- PicoBlade / JST-GH and similar for signal.
- TE and Harwin families where their ratings and latches fit.
These are not "hobby" parts — professional versions have latches, polarization, secondary locks (TPA), and defined ratings. The dividing line is the specific family and rating, not the brand (see Major Connector Categories).
Search terms
Micro-Fit wire-to-board latching connector crimp housingJST GH 1.25mm wire-to-board connector
Specs to check
- Current and wire gauge vs. the contact.
- Latch and TPA / secondary lock availability.
- Vibration exposure and whether the latch/lock is adequate.
- Tooling — the correct crimp tool and contacts for the exact family.
- Keying / polarization, especially in volume production.
Parts people forget
- Crimp tooling and the correct contacts for the family.
- The TPA / secondary lock and a keyed housing.
See What People Forget.
Common traps
- Pushing a hobby connector beyond its rating.
- Loose 0.1″ headers or bare solder joints where a latched, keyed housing belongs.
- No keying in volume production, so assemblies get cross-plugged.
Questions to ask a vendor/FAE
- What is the current/voltage rating of this exact family and contact?
- What crimp tool and contact part numbers are required?
- Is a TPA / secondary lock and a keyed/polarized housing available?
Example documentation bundle
- A selection table row for the harness.
- A source-controlled pinout with keying noted.
- A cable drawing and, for a controlled internal interface, an ICD entry.
Related: Decision Examples · Consumer / Hobby / Prototype connectors · for quick prototyping with pre-crimped leads and kit parts, the hobby track's Crimping and Marketplace Kits pages.
